CIP Chemical-Storage Cage and Sanitary Piping

AFE approval date (Plant): 2022-03-28.

Date placed in service: 2022-10-01.

AFE/Enterprise software supplier internal order: 23330354.

Requester: James Warren.

Capitalization completed: Yes.

Manufacturing facility context.

Project description: Drumming Area CIP Cage.

Requester print: James Warren.

Requester date: 2022-11-02.

The unbudgeted 2021 safety-investment workbook identifies the exact area as 'Bulk Drumming Warehousee', lists as author or lead and Project stakeholder as business owner, and describes a mixed warehouse and bulk-vinegar area where drums were unloaded, loaded, filled, and stored. It states engineering used about 25 percent of the floor area in 2021 for ceramic filtration and that Quality identified a nearby CIP-cage need.

The workbook scope specifies a 10-foot by 16-foot vinyl chain-link cage, two 8-foot gates, vinyl posts with stainless-steel anchors set in epoxy, six 1-inch stainless-steel lines from ceramic valve inlets to totes at approximately 200 feet total, six shutoff valves and a manifold, six removable green hoses, a stainless-steel shelf for hoses and PPE, and a chain and lock.

Compared the mechanical installation and fencing alternatives, including contingency and execution requirements.

The stated benefits were segregation from forklift traffic and chemical hazards, reduced injury and damage risk, and BRC conformity. The do-nothing case identified possible injury and BRC violation.

The capitalization form lists plant AFE approval date March 28, 2022; service date October 1, 2022; AFE or enterprise software supplier internal order 23330354; project owner; authorized amount; completion 'yes'; disposal 'no'; actual amount; overrun; asset CIP-cage project; class ME10; cached life 10; room Drumming; vendor mechanical contractor; description 'Cage Fencing and SS Piping Mechanical Install'; plant 330; and department Bulk. The printed signature is dated November 2, 2022; other approval fields are blank.

The MRM record lists GL 17800 CIP, voucher AP-392505, vendor 403568 Mechanical contractor, transaction date October 24, 2022, journal 817624_099, and print timestamp October 28, 2022 at 12:27:04.

The location image labels 'Cage w/ open doors (16 ft wide)', a 10-foot cage length, a truck and tote footprint of 4 feet by 12 feet, and an approximate clear area of 32 feet by 32 feet.

The drumming building was described as a mixed warehouse and bulk-vinegar operation where drums were unloaded, loaded, filled, and stored.

Engineering was stated to have consumed approximately 25 percent of the floor space during 2021 for the ceramic-filtration process.

Quality was stated to have identified a need for a nearby CIP chemical cage.

The proposal states that separating forklift traffic from stored chemicals would reduce compounded risk and help conform to BRC code.

Vinyl-coated chain-link fence, 10 feet by 16 feet.

Six 1-inch stainless tubing lines from ceramic-filter chemical-valve inlets to totes.

Approximately 200 feet, written in the source as approximately 200 ft of 1' tubing.

Six shutoff valves with a manifold at the cage.

Six removable green chemical hoses.

Stainless shelf for hoses and PPE.

Vinyl-coated posts and stainless anchors set in epoxy.

Preferred mechanical piping and fencing vendor: mechanical contractor.

Rejected alternative: mechanical contractor, plus contingency, total.

Install option was characterized as low cost, reducing injury and damage risk, and conforming to BRC code.

The do-nothing option carried operator-injury and BRC-violation risk.

Asset ID exact text: CIP-cage project.

Cached useful life: 10 years.

Room: Drumming Area.

Description: Cage Fencing and SS Piping Mechanical Install.

AX cost center/Enterprise software supplier plant: 330.

ME10 is the 10-year major machinery and equipment class.

Asset capitalization threshold shown in the support table: effective 2021-03-01.