THE PROJECT COLLECTION

The Plan.
The Plant. The Result.

Explore 42 named projects. Search the collection or sort it by workstream and initiative.

Conceptual engineering visualization: Acetator Expansion Project + VOC Scrubber Systems
Conceptual engineering visualization · AI generated

Explore the Projects

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PRJ-A-001Packaging

Food and Beverage Manufacturer

Line 1 Filler and Conveyor Upgrade

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. The filler and conveyor had to operate as one packaging system.

35–71%Approximate throughput improvement across SKUs
2 related casesExplore Project ↗
PRJ-A-002Packaging

Food and Beverage Manufacturer

Line 2 Pasteurizer Upgrades

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Pasteurization depends on the relationship between flow, holding time and temperature.

115 GPMDesign-rate study
2 related casesExplore Project ↗
PRJ-A-003Steam & thermal

Food and Beverage Manufacturer

Line 1 Pasteurizer Repair

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Unreliable steam shutoff can overheat product even when the rest of a pasteurizer is operating normally.

RestoredDependable steam control
2 related casesExplore Project ↗
PRJ-A-004Packaging

Food and Beverage Manufacturer

Line 1 Mixer Bottle Conversion to 28 mm PCO

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. A supplier-driven bottle change affected more than the container itself.

~$2.0MSales continuity supported
1 related caseExplore Project ↗
PRJ-A-005Packaging

Food and Beverage Manufacturer

Lines 1 & 2 Bottling and Packaging Lines

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Packaging capacity depended on a chain of connected operations: filling, labeling, case handling, palletizing, wrapping and shipping.

225–550 BPMDesign-capacity range
9 related casesExplore Project ↗
PRJ-A-006Process & fermentation

Food and Beverage Manufacturer

Acetator Project A9 and A10

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. The acetator upgrades combined process support with practical maintenance access.

$5.3MPrimary-site project value
1 related caseExplore Project ↗
PRJ-A-007Process & fermentation

Food and Beverage Manufacturer

Acetator Expansion Project + VOC Scrubber Systems

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Increasing acetation capacity required the supporting plant to grow with the process.

~5.8MGrain gallons/year added throughput
10 related casesExplore Project ↗
PRJ-A-008Process & fermentation

Food and Beverage Manufacturer

Acetator #6 and ACV Filtering Expansion

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. The project connected vinegar-conversion capacity with clarification, polishing and loadout.

~$1.3M/yrEstimated transport-cost reduction
2 related casesExplore Project ↗
PRJ-A-009Process & fermentation

Food and Beverage Manufacturer

Acetator Expansion

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Additional acetation capacity brought simultaneous demands for aeration, cooling, filtration, emissions control and electrical resilience.

5.8MPlanned 100-grain gallons/year
1 related caseExplore Project ↗
PRJ-A-012Filtration

Food and Beverage Manufacturer

Centrifuge Installation and Interface Engineering

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Product carried to wastewater represented both a recovery opportunity and an environmental load.

~104k gal/yrVinegar recovered
1 related caseExplore Project ↗
PRJ-A-015Filtration

Food and Beverage Manufacturer

Winery Centrifuge Filtration

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. The filtration project examined how separation performance, filter-aid use and cleaning requirements influenced the operating system.

FiltrationOperating-cost optimization
1 related caseExplore Project ↗
PRJ-A-016Filtration

Food and Beverage Manufacturer

Centrifuge Filtration

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Suspended solids in wine stocks affected acetation and final filtration.

ImprovedAcetation and filtration stability
1 related caseExplore Project ↗
PRJ-A-017Electrical

Food and Beverage Manufacturer

Electrical Infrastructure Modernization

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Electrical capacity planning had to serve immediate production needs while preserving a path for future expansion.

1,000 → 2,000 APhased service strategy
6 related casesExplore Project ↗
PRJ-A-019Facilities & environment

Food and Beverage Manufacturer

Warehouse Heat-Reduction Ventilation Project Overview

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Heat released from the boiler room affected the adjacent warehouse environment.

$52kPrimary-site project value
2 related casesExplore Project ↗
PRJ-A-020Steam & thermal

Food and Beverage Manufacturer

Steam-System Repair and Temperature-Control Retrofit

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Degraded steam piping and manual throttling created a combined reliability and control problem.

AutomatedTemperature control restored
3 related casesExplore Project ↗
PRJ-A-021Cooling & utilities

Food and Beverage Manufacturer

Production-Cooling Upgrade with Three 160-Ton Chillers

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Cooling reliability depended on the relationship between process heat loads, available chiller capacity and circulation through the plant.

+200 tonsNet production-cooling capacity
9 related casesExplore Project ↗
PRJ-A-022Controls & OT

Food and Beverage Manufacturer

Fermenter & Acetator Cooling Alarm System

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. A temperature excursion becomes a production risk when it remains unseen or does not prompt a timely response.

~90%Estimated reduction in missed excursions
2 related casesExplore Project ↗
PRJ-A-024Cooling & utilities

Food and Beverage Manufacturer

250 Ton Chiller Standby Capacity

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Standby cooling capacity needed to fit the existing utility system and be available when production required it.

+250 tonsNet standby cooling
5 related casesExplore Project ↗
PRJ-A-025Process & fermentation

Food and Beverage Manufacturer

Acetator A5 Upgrade and Cooling Coordination

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. The acetator upgrade connected vessel access and level measurement with the services that support charging, discharge and fermentation.

AFE-definedMechanical and cooling scope
1 related caseExplore Project ↗
PRJ-A-028Controls & OT

Food and Beverage Manufacturer

Fiberoptic OT Network

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Plant controls needed a network designed around industrial availability, segmentation and maintainability.

10 GbpsBackbone design / execution basis
6 related casesExplore Project ↗
PRJ-A-029Controls & OT

Food and Beverage Manufacturer

Tank Measurement Project Standardization

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Manual tank measurement created consistency and safety concerns.

StandardizedTank measurement
1 related caseExplore Project ↗
PRJ-A-030Controls & OT

Food and Beverage Manufacturer

Tank-Level Measurement Standards and Procurement Alignment

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Tank-level standardization required a common technical basis that could be used repeatedly in procurement and field installation.

AlignedStandards and procurement
1 related caseExplore Project ↗
PRJ-A-031Controls & OT

Food and Beverage Manufacturer

Tank-Measurement Standards for Future Upgrades

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. A repeatable tank-measurement approach depended on matching the selected technology with plant needs and procurement arrangements.

RepeatableVendor and instrument selection
1 related caseExplore Project ↗
PRJ-A-032Controls & OT

Food and Beverage Manufacturer

Tank-Level Monitoring and Field-Access Planning

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Tank monitoring work had field-access requirements as well as instrumentation requirements.

PlannedField access and implementation
1 related caseExplore Project ↗
PRJ-A-033Facilities & environment

Food and Beverage Manufacturer

Drainage and Erosion-Control Project Overview

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Drainage and erosion control protected the operating site as well as its surrounding infrastructure.

545 GPMModeled stormwater design flow
11 related casesExplore Project ↗
PRJ-A-034Facilities & environment

Food and Beverage Manufacturer

Filtering-Room Acetator Electrical Control Room

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Electrical equipment near high-strength vinegar handling needed protection from the surrounding environment.

$150kReference project value
2 related casesExplore Project ↗
PRJ-B-001Process & fermentation

Food Ingredients Manufacturer

Fermentation Extract Manufacturing Commercialization

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$12.8MProject budget
1 related caseExplore Project ↗
PRJ-B-002Process & fermentation

Food Ingredients Manufacturer

Processed Meat and Seafood Soluble RBE Application Platform

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$4.2MProject budget
1 related caseExplore Project ↗
PRJ-B-003Process & fermentation

Food Ingredients Manufacturer

Rice Bran Extract Meat-Analogue Platform Extension

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$3.1MProject budget
1 related caseExplore Project ↗
PRJ-B-004Process & fermentation

Food Ingredients Manufacturer

Continuous Fermentation Natural Curing-Agent Process

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$18.4MProject budget
1 related caseExplore Project ↗
PRJ-B-005Industrial engineering

Food Ingredients Manufacturer

Manufacturing Scheduling and MOM/MES Evaluation

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$2.6MProject budget
1 related caseExplore Project ↗
PRJ-B-007Electrical

Food Ingredients Manufacturer

480 V Electrical Service and Power-Quality Modernization

Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Capital planning, technical scope, procurement, construction and operating readiness were managed as one project lifecycle.

$9.7MProject budget
2 related casesExplore Project ↗

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