CASE-003 · Engineering case
A5/A6 Acetator Expansion and VOC-Recovery Integration
Expanded vinegar-conversion capacity through coordinated acetator, VOC recovery, cooling, utility, loadout, and controls infrastructure.
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APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPENGINEERING CASES
Explore the problems, methods, operating measures, and technical details across the portfolio.

CASE-003 · Engineering case
Expanded vinegar-conversion capacity through coordinated acetator, VOC recovery, cooling, utility, loadout, and controls infrastructure.
Read the Case ↗CASE-004 · Engineering case
Coordinated VOC scrubber systems to support production expansion while recovering process emissions.
Read the Case ↗CASE-005 · Engineering case
Engineered the civil and structural scope for acetator, scrubber, cooling, pump-house, generator and column infrastructure.
Read the Case ↗CASE-006 · Engineering case
Developed and coordinated controls and instrumentation architecture for expanded acetation, VOC recovery, cooling and loadout systems.
Read the Case ↗CASE-007 · Engineering case
Scoped 600A electrical expansion and generator infrastructure to support acetator expansion reliability.
Read the Case ↗CASE-008 · Engineering case
Coordinated tanker loadout and transfer improvements into acetator expansion and downstream polishing strategy.
Read the Case ↗CASE-009 · Engineering case
Modeled utility and chemical demand increases required by acetator production expansion.
Read the Case ↗CASE-010 · Engineering case
Developed design-phase AFE, schedule, permitting, and sealed engineering deliverable requirements for acetator expansion.
Read the Case ↗CASE-011 · Engineering case
Converted a low grain-conversion event into a structured acetator troubleshooting, controls-update, and mechanical-inspection protocol.
Read the Case ↗CASE-012 · Engineering case
Led engineering coordination for acetator and filtering expansion intended to increase local vinegar availability and reduce routine inter-plant shipments.
Read the Case ↗CASE-013 · Engineering case
Developed an acetator expansion concept with cooling, VOC control, generator, filtration and automation interfaces.
Read the Case ↗CASE-014 · Engineering case
Coordinated acetator expansion with VOC recovery, clarification, cooling, utilities and loadout so process capacity could grow as an integrated system.
Read the Case ↗CASE-015 · Engineering case
Modernized acetator support equipment through mechanical, cooling, access and instrumentation improvements at the facility.
Read the Case ↗CASE-017 · Engineering case
Led engineering integration of an automated ceramic-crossflow platform that replaced legacy disposable-media and hollow-fiber filtration.
Read the Case ↗CASE-018 · Engineering case
Used filtration-demand modeling to justify ceramic crossflow capacity before the plant outgrew legacy filtration.
Read the Case ↗CASE-019 · Engineering case
Coordinated CIP automation to restore membrane performance while reducing manual cleaning and downtime.
Read the Case ↗CASE-020 · Engineering case
Built the capital case by comparing ceramic crossflow with continued replacement of legacy filtration components and recurring media costs.
Read the Case ↗CASE-021 · Engineering case
Defended ceramic crossflow investment by clarifying Option 1 vs. Option 2 operating-cost, membrane-life, and process-risk assumptions.
Read the Case ↗CASE-022 · Engineering case
Protected ceramic membrane performance by adding a 250 micrometer prefilter sock for carbon-treated vinegar paths.
Read the Case ↗CASE-023 · Engineering case
Reduced contamination and yield-loss risk by segregating vinegar paths through automated manifolds and CIP valves.
Read the Case ↗CASE-024 · Engineering case
Reduced disposable filtration waste and operator exposure by eliminating recurring media handling and intra-batch filter swaps.
Read the Case ↗CASE-025 · Engineering case
Coordinated filtration and CIP automation that reduced annual filtration labor cost.
Read the Case ↗CASE-026 · Engineering case
Designed ceramic filtration with modular expansion and failover capacity instead of a one-time fixed installation.
Read the Case ↗CASE-027 · Engineering case
Developed A6 acetator, centrifuge-clarification, ceramic-polishing and final-loadout scope to support the WDV and wine-vinegar production plan.
Read the Case ↗CASE-028 · Engineering case
Coordinated ceramic filtration into plant electrical and OT controls infrastructure with dedicated feeds, Ethernet connectivity, tank sensing, valve control, and CIP automation.
Read the Case ↗CASE-029 · Engineering case
Prepared the winery for a centrifuge trial and future permanent installation through electrical, transformer, utility, hose and hard-piping planning.
Read the Case ↗CASE-030 · Engineering case
Developed a structured supplier-evaluation model for centrifuge selection using performance, documentation, serviceability, compliance, process maturity, and total-cost criteria.
Read the Case ↗CASE-031 · Engineering case
Compared centrifuge options across throughput, solids removal, automation, documentation quality, service risk, and long-term reliability.
Read the Case ↗CASE-032 · Engineering case
Converted a severe roof-runoff and slab-void problem into a civil / hydraulic stormwater-control design.
Read the Case ↗CASE-033 · Engineering case
Built a detailed civil and hydraulic design basis for roof runoff, channel flow, debris management, weir dissipation, and outlet control.
Read the Case ↗CASE-034 · Engineering case
Built a phased 480V power strategy that separated immediate Line 2 needs from future bottling-line electrical capacity.
Read the Case ↗CASE-035 · Engineering case
Structured the Phase 1 electrical quote into secondary service, DP-PKG feeder, engineering documentation, and GC permit coordination sections.
Read the Case ↗CASE-036 · Engineering case
Defined controls, operator, maintenance, and vendor actions to improve A6 monitoring and inspection readiness.
Read the Case ↗CASE-037 · Engineering case
Converted ceramic filter reliability issues into a structured SOP, PM, CIP logging, and maintenance-control audit.
Read the Case ↗CASE-038 · Engineering case
Coordinated motor-control and batch-control panel procurement, buildout, testing, and shipment for field installation.
Read the Case ↗CASE-039 · Engineering case
Converted FY24 centrifuge lessons into FY25 centrifuge selection goals for supplier reliability, automation, cost, and sustainability.
Read the Case ↗CASE-040 · Engineering case
Prepared the winery for centrifuge-based wine clarification through supplier evaluation, utility upgrades and trial infrastructure.
Read the Case ↗CASE-041 · Engineering case
Evaluate rice-wine filter-press replacement through sample definition, vendor feasibility work and a planned modular decanter trial.
Read the Case ↗CASE-042 · Engineering case
Used centrifuge operating and test evidence to restore filtration performance for wine and cider-vinegar production.
Read the Case ↗CASE-043 · Engineering case
Integrated ceramic crossflow filtration with automated cleaning, plant utilities and electrical/control interfaces. Ion-exchange evaluation remains a separate trial component.
Read the Case ↗CASE-044 · Engineering case
Evaluated centrifuge pre-filtration to improve downstream wine-filtration throughput at the facility.
Read the Case ↗CASE-045 · Engineering case
Coordinated installation, startup and operator training for a centrifuge system that recovered product previously lost to wastewater.
Read the Case ↗CASE-046 · Engineering case
Applied upstream solids removal to stabilize acetation and improve final filtration at the facility.
Read the Case ↗CASE-047 · Engineering case
Developed rapid-execution and cost-control plans for winery centrifuge filtration at the facility.
Read the Case ↗CASE-048 · Engineering case
Coordinated winery centrifuge, CIP and utility interfaces while evaluating supplier performance and future vinegar-transfer-loop requirements.
Read the Case ↗CASE-050 · Engineering case
Developed a multi-phase high-speed 64 oz / 128 oz bottling expansion to improve packaging capacity, changeover efficiency, and SKU segmentation.
Read the Case ↗CASE-051 · Engineering case
Specified an end-to-end bottling and packaging equipment train for 64 oz / 128 oz vinegar production.
Read the Case ↗CASE-052 · Engineering case
Coordinated bottling-line process utilities around pasteurization, filling, CIP, sanitation, and product segmentation.
Read the Case ↗CASE-053 · Engineering case
Developed the sanitary bottling-footprint scope for warehouse/production space, including drainage, flooring, walls, lighting, ventilation and safety upgrades.
Read the Case ↗CASE-054 · Engineering case
Modeled warehouse-flow impacts so added packaging speed would not create a downstream material-handling bottleneck.
Read the Case ↗CASE-055 · Engineering case
Developed electrical and controls architecture for high-speed bottling equipment, conveyors, safety systems, and operator interfaces.
Read the Case ↗CASE-056 · Engineering case
Built capital-budget structure across infrastructure, equipment, engineering, installation, controls, and startup layers.
Read the Case ↗CASE-057 · Engineering case
Converted packaging downtime and quality issues into a structured failure-mode and risk-prioritization system.
Read the Case ↗CASE-058 · Engineering case
Led the Line 1 filler-valve and product-return retrofit to reduce contamination risk, stabilize product handling and improve high-speed filling performance.
Read the Case ↗CASE-059 · Engineering case
Diagnosed and scoped a Line 2 pasteurizer rebuild to restore thermal control, divert logic, safety interlocks, and regulatory readiness.
Read the Case ↗CASE-060 · Engineering case
Modernized Line 1 closure handling, conveyors, cap feeding, cryogenic dosing coordination, and bulk nitrogen infrastructure.
Read the Case ↗CASE-061 · Engineering case
Built a repair option study to restore Line 1 pasteurizer steam shutoff, thermal control, and reliability.
Read the Case ↗CASE-062 · Engineering case
Modernized capper, conveyor and bulk-nitrogen interfaces while improving dosing verification at the operator-control layer.
Read the Case ↗CASE-063 · Engineering case
Integrated nitrogen storage, automated refill and dual-doser controls to reduce losses.
Read the Case ↗CASE-064 · Engineering case
A focused hygienic filler retrofit improved throughput while protecting product quality and the operating rhythm of an existing packaging line.
Read the Case ↗CASE-065 · Engineering case
Coordinated the conversion of mixer-bottle SKUs to a 28 mm PCO finish, protecting packaged-product continuity.
Read the Case ↗CASE-066 · Engineering case
Restored dependable pasteurizer operation by correcting the steam-control interface and re-establishing controllable flow.
Read the Case ↗CASE-067 · Engineering case
Developed a pasteurizer and hot-water-set upgrade scope to address thermal stability, automation and compliance requirements.
Read the Case ↗CASE-068 · Engineering case
Engineered a bottling and packaging modernization that connected equipment selection with facility, process, utility, electrical and safety requirements.
Read the Case ↗CASE-070 · Engineering case
Coordinated boiler-room electrical distribution, burner management, feedwater controls, blower VFD control, instrumentation, and commissioning documentation.
Read the Case ↗CASE-071 · Engineering case
Developed an engineering AFE to redesign a failing reduction steam manifold and optimize PRV control before installation funding.
Read the Case ↗CASE-072 · Engineering case
Defined a ventilation project to move boiler-room heat outdoors and reduce the warehouse heat load.
Read the Case ↗CASE-073 · Engineering case
Led the boiler, feedwater, condensate and boiler-room modernization as an integrated thermal-utility project.
Read the Case ↗CASE-074 · Engineering case
Restored automated steam-temperature control for a reduction process operating with degraded piping and failing valves.
Read the Case ↗CASE-075 · Engineering case
Modernized boiler, steam and condensate systems to improve utility availability and stabilize process pressure.
Read the Case ↗CASE-077 · Engineering case
Defined a ventilation project to move boiler-room heat outdoors and reduce the warehouse heat load.
Read the Case ↗CASE-079 · Engineering case
Led the production-cooling upgrade replacing two 110-ton chillers and one 60-ton chiller with three 160-ton chillers.
Read the Case ↗CASE-080 · Engineering case
Added dedicated backup cooling capacity and bulk electrical infrastructure to strengthen site utility resiliency.
Read the Case ↗CASE-081 · Engineering case
Expanded the cooling platform by +450 tons net capacity across production and backup cooling projects.
Read the Case ↗CASE-082 · Engineering case
Modernized production cooling with three 160-ton chillers and coordinated piping, controls, electrical and BAS interfaces.
Read the Case ↗CASE-083 · Engineering case
Resolved cooling distribution and thermal stagnation risk through recirculation-loop redesign.
Read the Case ↗CASE-084 · Engineering case
Added BAS visibility while preserving OEM chiller-control independence.
Read the Case ↗CASE-085 · Engineering case
Replaced chemical-based cooling-water treatment with an engineered ozone-treatment system.
Read the Case ↗CASE-086 · Engineering case
Built the capital case by showing the true cost of failed chiller infrastructure.
Read the Case ↗CASE-087 · Engineering case
CASE-089 · Engineering case
CASE-091 · Engineering case
Developed and coordinated the facility temperature-alarm architecture using remote I/O, compact PLC PLC control, distributed operator display 7 HMIs and operator interface View SE.
Read the Case ↗CASE-092 · Engineering case
Coordinated process-cooling and pump-house utility systems required for expanded acetation capacity.
Read the Case ↗CASE-093 · Engineering case
Coordinated new chillers into electrical distribution and BAS monitoring to improve cooling control, staging, redundancy, and maintenance visibility.
Read the Case ↗CASE-094 · Engineering case
Coordinated instrumentation, valves, controls panels, chemical feed, and separator systems into the cooling retrofit.
Read the Case ↗CASE-095 · Engineering case
Modernized production cooling with three 160-ton chillers and coordinated piping, controls, electrical and BAS interfaces.
Read the Case ↗CASE-096 · Engineering case
Added dedicated standby cooling capacity to improve facility resilience.
Read the Case ↗CASE-097 · Engineering case
Led A5 upgrade and cooling coordination, with equipment, access and utility requirements retained in the project scope.
Read the Case ↗CASE-098 · Engineering case
Modernized production cooling with three 160-ton chillers and coordinated piping, controls, electrical and BAS interfaces.
Read the Case ↗CASE-099 · Engineering case
Developed a cooling-tower, chiller-circuit and injection-well retrofit.
Read the Case ↗CASE-100 · Engineering case
Implemented fermenter and acetator temperature alarms to reduce missed excursions and batch-loss risk.
Read the Case ↗CASE-102 · Engineering case
Provided plant-engineer-level support beyond capital execution by troubleshooting production failures, maintenance issues, compliance risks, and operator support needs.
Read the Case ↗CASE-103 · Engineering case
Developed a phased 480V electrical-expansion strategy for near-term production demand and future 2000A service.
Read the Case ↗CASE-104 · Engineering case
Identified a critical timing dependency between electrical-service rough-in and the site-development work.
Read the Case ↗CASE-105 · Engineering case
Built detailed electrical and control architecture for high-speed bottling line upgrades, including power distribution, VFDs, PLCs, HMIs, safety relays, and field wiring.
Read the Case ↗CASE-106 · Engineering case
Led electrical service expansion and power-quality improvement to support new manufacturing process capacity.
Read the Case ↗CASE-107 · Engineering case
Developed an AFE-ready building-envelope replacement scope for siding that had lost structural integrity.
Read the Case ↗CASE-108 · Engineering case
Developed phased 480/277V electrical-service modernization with riser, RFQ, CAD, switchgear, conduit, and long-range load planning.
Read the Case ↗CASE-109 · Engineering case
Developed phased electrical-service and site infrastructure planning to support long-term packaging and production demand.
Read the Case ↗CASE-111 · Engineering case
Transitioned engineering controls from shared IT infrastructure to a dedicated OT fiber backbone with staged physical installation, switch programming, IP migration, and live validation.
Read the Case ↗CASE-112 · Engineering case
Worked from a formal managed engineering-network standard that segmented production and I/O networks by line, process center, VLAN, subnet, gateway, and revision-color convention.
Read the Case ↗CASE-113 · Engineering case
Developed practical OT switch configuration and troubleshooting capability across Stratix, Catalyst, Studio 5000, VLANs, Port-Channels, SmartPorts, and EtherNet/IP diagnostics.
Read the Case ↗CASE-114 · Engineering case
Standardized OT device names, switch abbreviations, IDF panel names, and fiber revision-cable identifiers for maintainable network documentation.
Read the Case ↗CASE-115 · Engineering case
Executed phased OT fiber modernization with cost-controlled AFE delivery, vendor selection, construction readiness, and live migration validation.
Read the Case ↗CASE-116 · Engineering case
Advanced a segmented fiberoptic OT network with powered field enclosures, managed switching and controlled cutover planning.
Read the Case ↗CASE-117 · Engineering case
Led tank-level measurement standardization and preferred-vendor coordination for future work packages.
Read the Case ↗CASE-118 · Engineering case
Led tank-level monitoring planning and coordination of field-access and contractor requirements.
Read the Case ↗CASE-119 · Engineering case
Improved tank-level measurement consistency and reduced exposure associated with manual measurement.
Read the Case ↗CASE-120 · Engineering case
Led tank-measurement standardization and preferred-vendor coordination for upgrade planning.
Read the Case ↗CASE-122 · Engineering case
Engineered a complete stormwater, erosion-control, and drainage platform for the tank slab.
Read the Case ↗CASE-123 · Engineering case
Designed a reinforced concrete drainage channel and step-down weir system for controlled stormwater flow.
Read the Case ↗CASE-124 · Engineering case
Designed stainless-gutter and downspout replacement to address undersized and corroded roof drainage within the stormwater-control scope.
Read the Case ↗CASE-125 · Engineering case
Defined Phase 1 stabilization of the exposed tank-pad area before full drainage-channel construction.
Read the Case ↗CASE-126 · Engineering case
Managed erosion and runoff risk during equipment delivery and early construction readiness.
Read the Case ↗CASE-127 · Engineering case
Scoped site improvements across parking, drainage, curbing, plant beds, ADA access, signage, and weekend execution constraints.
Read the Case ↗CASE-128 · Engineering case
Engineered wastewater collection, lift-station, aeration, and compliance-support systems for industrial food and beverage operations.
Read the Case ↗CASE-129 · Engineering case
Engineered drainage, erosion-control, stabilization and site-improvement scope for an operating facility.
Read the Case ↗CASE-130 · Engineering case
Designed removable stainless debris screens to reduce clogging risk in a narrow reinforced drainage channel.
Read the Case ↗CASE-131 · Engineering case
Established a dedicated electrical control room to isolate sensitive components from the filtering-room acetator environment.
Read the Case ↗CASE-132 · Engineering case
Engineered drainage, erosion-control, stabilization and site-improvement scope for an operating facility.
Read the Case ↗CASE-133 · Engineering case
Coordinated the dedicated ventilated control-room construction to isolate electrical panels from high-grain vinegar VOC exposure.
Read the Case ↗CASE-134 · Engineering case
Developed a phased warehouse roof and gutter replacement scope to protect inventory, operations, and building integrity.
Read the Case ↗CASE-135 · Engineering case
Built a five-year capital planning view linking asset lifecycle, packaging growth, utility risk, structural issues, workforce constraints, and logistics capacity.
Read the Case ↗CASE-136 · Academic case
Structured an AI-assisted planning and evidence-governance workflow around a deterministic route-period optimization model.
Read the Case ↗CASE-137 · Workflow case
Governed an AI-assisted, human-authorized architecture and evidence-control workflow for deterministic B01-B06 job-search processing.
Read the Case ↗CASE-138 · Engineering case
Qualified commercial manufacturing train with controlled formulation, repeatable product quality, trained operators, and released batch documentation.
Read the Case ↗CASE-139 · Engineering case
Released meat and seafood application platform supported by validated formulations, methods, specifications, and customer-use guidance.
Read the Case ↗CASE-140 · Engineering case
Operational product-development platform with released formulations and repeatable performance across selected meat-analogue formats.
Read the Case ↗CASE-141 · Engineering case
Qualified continuous fermentation system with validated conversion performance, automated control, sanitation strategy, and trained operations team.
Read the Case ↗CASE-142 · Engineering case
Operational scheduling and manufacturing-visibility solution with governed master data, trained users, and support ownership.
Read the Case ↗CASE-143 · Engineering case
Operating utility improvements with verified savings, reduced chemical consumption, reclaimed water, monitoring, and preventive-maintenance ownership.
Read the Case ↗CASE-144 · Engineering case
Energized 2,000 A, 480 V service with verified protection, power quality, spare capacity, operating procedures, and five-year load plan.
Read the Case ↗CASE-145 · Engineering case
Documented and accepted refrigeration system with corrected safeguards, verified relief protection, closed MI findings, reduced charge, and operating ownership.
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