APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPCASE-099 · Engineering case
Developed a cooling-tower, chiller-circuit and injection-well retrofit.
The design aimed to restore cooling capacity and reduce kWh per ton by modernizing the tower-chiller loop and implementing VFD control.
Engineering scope: Chiller & Cooling Systems, PLC & HMI Programming, VFDs & Drive Coordination.
Connected retrofit design, equipment interfaces, field coordination and operating requirements. Cooling restoration and lower kWh per ton informed the design and acceptance criteria.
Workstream Portfolio Rollup
14,998,000 USD
Cooling and Utility Reliability Modernization
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
Designed tower-chiller modernization and VFD control to restore cooling capacity and reduce kWh per ton.
Project scope and individual work packages are presented separately; project totals are not additive to their component values.
7 detail rows; 8,415 K project-family value.
Food and Beverage Manufacturer
Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Cooling-water reliability involved heat removal, water treatment, controls and the discharge path.
TSK-000227 · Action
$1.2M Cooling Tower, Chiller Circuit, and Injection Well System Retrofit
TSK-000228 · Action
Fermenter Cooling Loop Upgrade
TSK-000229 · Action
Acetator Chiller-Circuit and Plate-Heat-Exchanger Coordination
TSK-000236 · Action
Cooling Tower Controls, Instrumentation, Chemical Feed, and Separator Coordination
TSK-000237 · Method
Cooling Tower Controls, Instrumentation, Chemical Feed, and Separator Coordination
TSK-000895 · Action
Cooling Tower, Chiller Circuit, and Injection Well Retrofit
Recorded applicationTSK-000896 · Action
Cooling Tower, Chiller Circuit, and Injection Well Retrofit
Recorded applicationTSK-000897 · Action
Cooling Tower, Chiller Circuit, and Injection Well Retrofit
Recorded application
Action
Applies capabilities
ACTIVITIES IN CONTEXT
TSK-000244 · Technical context
Cooling Tower, Chiller Circuit, and Injection Well Retrofit
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
Owned the cooling-tower, chiller-circuit and injection-well project lifecycle. His work connected hydraulic analysis, P&IDs, equipment and controls requirements, capital justification, contractor coordination, field sequencing and acceptance criteria. The detailed engineering story below explains how the design evolved around the operating problem.
