APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIP

System

Steam and Condensate

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Conceptual engineering visualization: production-cooling upgrade with three 160-ton chillers
Conceptual engineering visualization · AI generated

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Coordinated Tanks, Pumps, Steam, Water, Compressed Air, Cooling Trim, CIP, Sanitation, Kosher, and Instrumentation Requirements ↗Scope Includes Three Valves, Two Class VI Shutoff Valves and One Class IV FCV, Piping Rework, UDC Coordination, Commissioning, and Verification of Steam Shutdown Logic ↗Completed the Option Study and Selected Full Repair; Specified Steam-Control/Shutoff-Valve Replacement, UDC Coordination, Commissioning and Steam-Shutdown Verification ↗Sustainability Basis: Replacing Leaking/Inefficient Steam Control and Restoring Reliable Thermal Control Reduces Energy Waste, CO2 Impact, and Repeated Pump/Seal Replacement Waste ↗Pasteurization and Thermal Process Control, Steam Valves and Piping, Instrumentation and Controls Coordination ↗Led Engineering and Implementation Coordination for the 350 HP Boiler, Economizer and Feedwater Skid, Condensate-Return Rebuild, PRV-Manifold Redesign and Pasteurizer-Controls Upgrade ↗Completed Engineering Study and Design Development for Steam Delivery Manifold Rebuild from the 4 in PRV Inlet to Tank Steam Jackets, Including P&ID Updates, Line Sizing, Equipment Specifications, and Installation Scopes ↗Coordinated Lessons from Prior Condensate Upgrade Testing, Including Replacement of a 3 in Condensate Return and Mechanical Pumps with 1/2 in to 1 in Return Lines and 1 to 2 HP Pumps ↗Packaging and Steam Systems ↗Steam Distribution and Batch-Temperature Control ↗Boiler-Room Electrical, Instrumentation and Control Design ↗Steam-Manifold and Pressure-Reduction Engineering ↗Coordinated 350 HP 2-Pass Dryback Firetube Boiler ↗Steam Injection Heater ↗150 ft Condensate Return Pipe with 36 in Drop ↗Steam Trap Routing Corrections ↗3 in Steam Isolation Valves for Disused Mains ↗22 ft X 28 ft X 20 ft CMU Boiler Room ↗Boiler Replacement and Supporting Utility Integration ↗Coordinated Demolition and Removal of the Failed/Non-Code Steam System Within the Mechanical-Contractor Scope ↗Coordinated Mechanical Contractor's New Steam-Piping Installation from the Header to the Tanks, Including the Bypass/Diffuser Loop ↗Steam Condensate Line Interfaces ↗Mechanical and Controls Retrofit Coordination ↗Packaging and Steam Systems ↗Steam Distribution and Batch-Temperature Control ↗Ceramic-Filter Electrical Feeds, Controls and CIP Integration ↗Utilities Recovery, Monitoring and Handoff Scope ↗Investigated Steam Shutoff and Control-Valve Alternatives ↗Led the Steam-Control Repair That Restored Tight Shutoff and Controllable Steam Delivery ↗Coordinated Boiler-Room, Equipment, Electrical and Control Interfaces ↗Developed Steam-Delivery Manifold and Pressure-Reduction Improvements ↗Integrated Condensate Recovery, Control Checkout and Operating Handoff ↗Investigated Degraded Steam Piping and Manual Throttling ↗
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