
Capital Strategy and Business Alignment
Translate Growth Forecasts, Customer Demand, Operating Constraints, and Asset Condition into Capital Priorities
Engineering practice and documented application
APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPPRJ-A-008 · Food and beverage manufacturer
Owned the full lifecycle of this project, connecting capital planning, engineering, delivery and operating readiness. The project connected vinegar-conversion capacity with clarification, polishing and loadout. Those interfaces determined whether additional product could move through the plant and reduce reliance on inter-facility transfers.

Workstream: Vinegar Acetation and Fermentation-Support Modernization
The project connected vinegar-conversion capacity with clarification, polishing and loadout. Those interfaces determined whether additional product could move through the plant and reduce reliance on inter-facility transfers.
Aligned the acetator scope with wine clarification, ceramic polishing and truck-batch loadout. Developed the transportation business case alongside the process capacity requirements, making production flow and logistics part of the same capital decision.
Reduce inter-plant transportation costs by an estimated $1.3M annually through elimination of routine inter-plant shipments for additional WDV supply.
Integrated Acetation, Clarification, Polishing and Loadout
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
AFE Project Lead
Named Project Responsibility
Named project lead for the Acetator #6 and ACV Filtering Expansion AFE.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

Action
Applies capabilities

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Construction Management and Construction Project Delivery
Engineering practice and documented application

TSK-001026 · Execution planning
Acetator #6 and ACV Filtering Expansion
Recorded application
Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Risk, Uncertainty, and Decision Support
Engineering practice and documented application

TSK-001026 · Execution planning
Acetator #6 and ACV Filtering Expansion
Recorded applicationOwned capital planning and the full delivery lifecycle. The cards connect the applicable responsibilities with the recorded work.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Construction Management and Construction Project Delivery
Engineering practice and documented application

Execution planning
Applies capabilities

Action
Applies capabilities

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Risk, Uncertainty, and Decision Support
Engineering practice and documented application

TSK-000852 · Action
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-001026 · Execution planning
Acetator #6 and ACV Filtering Expansion
Recorded application
Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Optimization and Operations Research
Academic preparation and analytical method

Optimization and Operations Research
Engineering practice and documented application

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Stochastic Models and Uncertainty Analytics
Academic preparation and analytical method

Stochastic Models and Uncertainty Analytics
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

TSK-000852 · Action
Acetator #6 and ACV Filtering Expansion
Recorded application
Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Optimization and Operations Research
Academic preparation and analytical method

Optimization and Operations Research
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Ceramic Filtration, Membranes, and Polishing
Engineering practice and documented application

Ceramic Filtration, Membranes, and Polishing
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

TSK-000018 · Technical context
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-000045 · Method
Acetator #6 and Wine Vinegar Filtering Expansion

TSK-000850 · Action
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-001025 · Design scope
Acetator #6 and ACV Filtering Expansion
Recorded application
Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application

Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application

TSK-000018 · Technical context
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-000045 · Method
Acetator #6 and Wine Vinegar Filtering Expansion

TSK-000851 · Action
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-001025 · Design scope
Acetator #6 and ACV Filtering Expansion
Recorded application
Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application

Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application

TSK-000018 · Technical context
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-000045 · Method
Acetator #6 and Wine Vinegar Filtering Expansion

TSK-000851 · Action
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-001025 · Design scope
Acetator #6 and ACV Filtering Expansion
Recorded application
Fermentation, Acetation, and Microbiological Processing
Engineering practice and documented application

TSK-000018 · Technical context
Acetator #6 and ACV Filtering Expansion
Recorded application
TSK-000045 · Method
Acetator #6 and Wine Vinegar Filtering Expansion

TSK-001025 · Design scope
Acetator #6 and ACV Filtering Expansion
Recorded applicationProcess-side separation and recovery reduced product loss and the load reaching wastewater. Environmental work also included runoff and sediment control, vapor exposure mitigation and acetator emissions capture. Connected these requirements with production continuity, equipment interfaces and maintainable safeguards.
Bulk-liquid transfer work brought together pump selection, batch controllers, flow measurement, routing, purge provisions and cleaning. Defined interfaces among process equipment, utilities and controls so that material could move reliably between production steps with usable operator control.

Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application

Nitrogen, Bulk Storage, Loadout, and Batch Transfer
Engineering practice and documented application




Biological production depends on coordinated air, cooling, nutrients, transfer and environmental controls. Aligned vessel and support-system changes with upstream and downstream capacity, maintenance access, instrumentation and startup requirements. That integration connected process expansion with the plant's ability to operate it reliably.

Fermentation, Acetation, and Microbiological Processing
Engineering practice and documented application



PRJ-A-008 | Acetator 6 and ACV Filtering Expansion | classification ASEPTIC_OR_HYGIENIC_PRODUCT_PROCESSING
Compare inter-plant transfer volumes and freight cost with WDV/ACV production, filtration and loadout performance to test the local-production benefit.
Delivery / Execution.
Capital authorization, supplier and stakeholder coordination, QA/QC, commissioning planning and technical turnover documentation.

TSK-000018 · Technical context
Acetator #6 and ACV Filtering Expansion

TSK-000045 · Method
Acetator #6 and Wine Vinegar Filtering Expansion

TSK-000850 · Action
Acetator #6 and ACV Filtering Expansion

TSK-000851 · Action
Acetator #6 and ACV Filtering Expansion

TSK-000852 · Action
Acetator #6 and ACV Filtering Expansion

TSK-001025 · Design scope
Acetator #6 and ACV Filtering Expansion

TSK-001026 · Execution planning
Acetator #6 and ACV Filtering Expansion
Workstream Portfolio Rollup
66,885,000 USD
Vinegar Acetation and Fermentation-Support Modernization
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
| Measure or outcome | Value or result | Meaning and operating scope |
|---|---|---|
| Estimated Annual Transportation Benefit | 1,300,000 USD/year | Estimate Estimated Benefit Applies to: Acetator #6 and ACV Filtering Expansion |
| Local Production Context | 500,000 gallon/year | Target Planned production capacity increase Applies to: Acetator #6 and ACV Filtering Expansion A6 local-production expansion business case — 0.5 million gallons/year local-production capacity objective underlying the estimated transportation benefit; separate from the parent 5.8 million-grain-gallon throughput record. |
| Transportation-cost reduction | Estimated $1,300,000/year | Reduced routine inter-plant shipments through the acetation and filtering expansion. |
| Recorded outcome | The plan estimated approximately $1.3M/year in transportation-cost reduction. | Acetator #6 and ACV Filtering Expansion |
| Recorded outcome | The local-production basis was approximately 0.5M gallons/year; these are planned benefits rather than accepted operating savings. | Acetator #6 and ACV Filtering Expansion |
CASE-012 · Engineering case
Led engineering coordination for acetator and filtering expansion intended to increase local vinegar availability and reduce routine inter-plant shipments.
Read the Case ↗CASE-027 · Engineering case
Developed A6 acetator, centrifuge-clarification, ceramic-polishing and final-loadout scope to support the WDV and wine-vinegar production plan.
Read the Case ↗