
Capital Strategy and Business Alignment
Translate Growth Forecasts, Customer Demand, Operating Constraints, and Asset Condition into Capital Priorities
Engineering practice and documented application
APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPPRJ-A-013 · Food and beverage manufacturer
Owned the full lifecycle of this project, connecting capital planning, engineering, delivery and operating readiness. Longer filtration cycles after process changes constrained the production day. Restoring throughput required attention to feed conditions, separation equipment, filter-aid demand and scheduling together.

Workstream: Wine Clarification and Vinegar Polishing Modernization
Longer filtration cycles after process changes constrained the production day. Restoring throughput required attention to feed conditions, separation equipment, filter-aid demand and scheduling together.
Investigated the change in daily filtration duration, evaluated centrifuge use and equipment relocation, and aligned the scope with operating constraints. Comparing approximately ten-hour filtration days with the four-hour performance objective made the capacity problem concrete and supported an informed equipment decision.
Restore filtration throughput targets by reducing daily filtration from post-change durations of ten hours toward pre-change performance of roughly four hours per day.
Centrifuge Filtration and Filter-Aid Cost Control
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
AFE Project Lead
Named Project Responsibility
Named project lead for the Centrifuge Filtration System AFE.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

Action
Applies capabilities

Lifecycle Artifacts: Procurement and Construction
Engineering practice and documented application

AFE and Capital-Governance Controls
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment
Owned capital planning and the full delivery lifecycle. The cards connect the applicable responsibilities with the recorded work.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Risk, Uncertainty, and Decision Support
Engineering practice and documented application

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Estimate · Schedule allowance
Applies to: Planned critical spares and supplier follow-up for an unbacked filtration system and inventory coverage during relocation of a leased unit
Leased filter permanent-position relocation — Relocation outage allowance — Leased filter permanent-position relocation

Stochastic Models and Uncertainty Analytics
Academic preparation and analytical method

Stochastic Models and Uncertainty Analytics
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Engineering practice and documented application

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Academic preparation and analytical method

DOE, Regression, and Empirical Statistical Modeling
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Thermal/Hydraulic Analysis and Engineering-Calculation Review
Engineering practice and documented application

Thermal/Hydraulic Analysis and Engineering-Calculation Review
Engineering practice and documented application

Thermal/Hydraulic Analysis and Engineering-Calculation Review
Engineering practice and documented application

Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment

Ceramic Filtration, Membranes, and Polishing
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

TSK-000085 · Technical context
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
TSK-000866 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
TSK-000867 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Recorded application
Baseline · Historical process context
Applies to: Separated filtration processing time from unattended bentonite-treatment elapsed time when evaluating post-formulation-change capacity and filter-aid demand
Post-formulation-change treatment — Bentonite-treated production share — Post-formulation-change treatment

Target · Schedule target
Applies to: Defined filtration quality, capacity and filter-aid cost criteria for the centrifuge option and its post-purchase-order completion plan
AFE acceptance plan — Post-order completion window — AFE acceptance plan

Estimate · Schedule allowance
Applies to: Planned critical spares and supplier follow-up for an unbacked filtration system and inventory coverage during relocation of a leased unit
Leased filter permanent-position relocation — Relocation outage allowance — Leased filter permanent-position relocation
Separation work connected centrifuges, ceramic filtration, ion-exchange testing, sanitary flow paths and CIP. Evaluated capacity, product quality, cleaning, consumables and recovery, then coordinated utilities, controls, supplier interfaces and operator requirements. The system perspective linked separation performance with downstream production and wastewater effects.

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application

Centrifugation, Clarification, and Product Recovery
Engineering practice and documented application






Acceptance criteria
Applies capabilities

Execution planning
Applies capabilities
PRJ-A-013 | Centrifuge Filtration System | classification ASEPTIC_OR_HYGIENIC_PRODUCT_PROCESSING
Compare filtration cycle times, normalized output and filter-aid spend, while checking shutdown and installation readiness. Keep the former four-hour objective separate from the approximately seven-hour wine-centrifugation trial result.
Delivery / Execution.
Capital authorization, supplier and stakeholder coordination, QA/QC, commissioning planning and technical turnover documentation.

TSK-000085 · Technical context
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-000865 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-000866 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-000867 · Action
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-001029 · Process comparison
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-001030 · Acceptance criteria
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation

TSK-001034 · Execution planning
Centrifuge Filtration Recovery and Equipment-Relocation Evaluation
Workstream Portfolio Rollup
18,317,000 USD
Wine Clarification and Vinegar Polishing Modernization
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
| Measure or outcome | Value or result | Meaning and operating scope |
|---|---|---|
| Oil-Change Procedure Duration | 10 min | Observation Vendor training record Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier startup, 2024-10-22 — Centrifuge supplier reported demonstrating the ten-minute oil-change process during operator training at the startup. |
| Flow | 30 GPM | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Initial Apple Wine startup — Vendor-reported initial apple wine startup: flow. |
| Outlet Backpressure | 150 psi | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Initial Apple Wine startup — Vendor-reported initial apple wine startup: outlet backpressure. |
| Outlet Backpressure | 100 psi | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — After inline-to-lab scaling — Vendor-reported after inline-to-lab scaling: outlet backpressure. |
| Outlet Turbidity | 17 NTU | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — After inline-to-lab scaling — Vendor-reported after inline-to-lab scaling: outlet turbidity. |
| Flow | 40 GPM | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Raised flow — Vendor-reported raised flow: flow. |
| Outlet Turbidity | 20 NTU | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Raised flow — Vendor-reported raised flow: outlet turbidity. |
| Outlet Backpressure | 75 psi | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Reduced outlet backpressure — Vendor-reported reduced outlet backpressure: outlet backpressure. |
| Flow | 50 GPM | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Following-day repeated run — Vendor-reported following-day repeated run: flow. |
| Outlet Turbidity | 23 NTU | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Following-day repeated run — Vendor-reported following-day repeated run: outlet turbidity. |
| Stable Production Duration | approximately 5 h | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor reported approximately five hours without production issues at the stated settings after the air adjustment. |
| Additional Air-Pressure Adjustment | 5 psi | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor increased supply air another 5 psi after a low-pressure alarm. |
| Solids Discharge Interval | 4 to 5 min | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor-reported discharge interval at 50 GPM; solids packing and post-rinse needs varied with flow. |
| Solids Discharge Interval | 12 to 13 min | Observation Vendor trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor-reported discharge interval at 40 GPM; solids packing and post-rinse needs varied with flow. |
| Automatic Recipe Flow | 50 GPM | Operating Control Configured trial recipe Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor-developed automatic recipe; 10 GPM was a slow overnight option with occasional checks recommended. |
| Automatic Recipe Flow | 40 GPM | Operating Control Configured trial recipe Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor-developed automatic recipe; 10 GPM was a slow overnight option with occasional checks recommended. |
| Automatic Recipe Flow | 10 GPM | Operating Control Configured trial recipe Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier trial, 22–23 October 2024 — Vendor-developed automatic recipe; 10 GPM was a slow overnight option with occasional checks recommended. |
| Operator-Reported Flow | 40 GPM | Observation Operator trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier operator report, 25 October 2024 — Operator report of the stated run; no reported issues during this 5,500 gallon observation. |
| Operator-Reported Outlet Turbidity | 21 NTU | Observation Operator trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier operator report, 25 October 2024 — Operator report of the stated run; no reported issues during this 5,500 gallon observation. |
| Operator-Reported Processed Volume | 5,500 gal | Observation Operator trial observation Applies to: Centrifuge filtration recovery and equipment-relocation evaluation Centrifuge supplier operator report, 25 October 2024 — Operator report of the stated run; no reported issues during this 5,500 gallon observation. |
| Filtration operating savings | Estimated $260,000/year | Centrifuging wine and vinegar streams in the Missouri Manufacturing Facility scope. |
| Recorded outcome | Reduced filtration time from about ten to seven hours per day's production in the wine-centrifugation trial; evaluated downstream vinegar centrifugation to restore the former four-hour rate. | Centrifuge Filtration Recovery and Equipment-Relocation Evaluation |
| Recorded outcome | The earlier filtration baseline was about four hours per day's production. The bentonite-treatment alternative required 49 elapsed process hours per day's production; that duration did not represent manned labor hours. | Centrifuge Filtration Recovery and Equipment-Relocation Evaluation |
CASE-042 · Engineering case
Used centrifuge operating and test evidence to restore filtration performance for wine and cider-vinegar production.
Read the Case ↗