
Capital Strategy and Business Alignment
Translate Growth Forecasts, Customer Demand, Operating Constraints, and Asset Condition into Capital Priorities
Engineering practice and documented application
APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPPRJ-A-028 · Food and beverage manufacturer
Owned the full lifecycle of this project, connecting capital planning, engineering, delivery and operating readiness. Plant controls needed a network designed around industrial availability, segmentation and maintainability. Shared infrastructure and power disturbances created dependencies that had to be addressed during the transition to a dedicated OT backbone.

Workstream: OT Network and Controls Transformation
Plant controls needed a network designed around industrial availability, segmentation and maintainability. Shared infrastructure and power disturbances created dependencies that had to be addressed during the transition to a dedicated OT backbone.
Developed the fiber and managed-switch architecture, resilient power arrangements, configuration and rollback requirements, and cutover sequence. Network drawings, device labeling and validation connected the installation with operator and maintenance needs. The work included a 10 Gbps backbone and 13 UPS-backed resilience points.
Enhanced process security, reduced latency, and increased convergence speed by transitioning Engineering controls from IT to isolated OT fiber backbone.
distribution switches Distribution Switching, managed access switches Managed Access Switching, Fiberoptic Backbone (OM3 50/125 multi-mode), VLAN Segmentation (IEEE 802.1Q), UPS-Backed OT Network IDFs, 10 Gbps East-West Backbone
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

Action
Applies capabilities

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

TSK-000320 · Action
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
AFE and Capital-Governance Controls
Engineering practice and documented application

Procurement, Contracts, and Supplier Coordination
Engineering practice and documented application

TSK-000313 · Method
Fiberoptic OT Network Phase 1 and Phase 2, Configuration and Cutover Execution

TSK-000320 · Action
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
TSK-000321 · Method
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

TSK-000320 · Action
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application

Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application

Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application

TSK-000912 · Action
Fiberoptic OT Network
Owned capital planning and the full delivery lifecycle. The cards connect the applicable responsibilities with the recorded work.

Capital Strategy and Business Alignment
Engineering practice and documented application

Project Lifecycle, FEL, and Execution Models
Engineering practice and documented application

AFE and Capital-Governance Controls
Engineering practice and documented application

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Scheduling, Shutdowns, and Execution Sequencing
Engineering practice and documented application

Procurement, Contracts, and Supplier Coordination
Engineering practice and documented application

Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application

Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application

Commissioning, Qualification, Acceptance, and Turnover
Engineering practice and documented application




Action
Applies capabilities

Action
Applies capabilities

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Risk, Uncertainty, and Decision Support
Engineering practice and documented application

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Statistical Quality, Measurement Systems, and Sampling
Academic preparation and analytical method

Optimization and Operations Research
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Forecasting, Inventory, Supply Chain, and Logistics
Academic preparation and analytical method

Stochastic Models and Uncertainty Analytics
Academic preparation and analytical method

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Lean Six Sigma, Quality Systems, and Governance Maturity
Engineering practice and documented application

Investment Economics and Lifecycle Analysis
Engineering practice and documented application

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Optimization and Operations Research
Academic preparation and analytical method

Data Analytics, BI, and Operational Reporting
Engineering practice and documented application

Control Panels, BOMs, Fabrication, and Shipment
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

TSK-000312 · Action
Fiberoptic OT Network Phase 1 and Phase 2, Configuration and Cutover Execution

TSK-000313 · Method
Fiberoptic OT Network Phase 1 and Phase 2, Configuration and Cutover Execution

TSK-000314 · Action
Managed Engineering-Network Standard and OT VLAN Migration Basis

TSK-000315 · Method
Managed Engineering-Network Standard and OT VLAN Migration Basis

TSK-000316 · Action
OT Switch Configuration, Cutover and Troubleshooting
Recorded application
TSK-000317 · Method
OT Switch Configuration, Cutover and Troubleshooting
Recorded application
TSK-000318 · Action
OT Device Labeling, Switch Naming, and Fiber Revision Cable Identification

TSK-000319 · Method
OT Device Labeling, Switch Naming, and Fiber Revision Cable Identification

TSK-000320 · Action
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
TSK-000321 · Method
Fiberoptic OT Network Phase 1 and Phase 2 Execution
Recorded application
TSK-000322 · Technical context
Fiberoptic OT Network

TSK-000910 · Action
Fiberoptic OT Network

TSK-000911 · Action
Fiberoptic OT Network

Scope or inventory quantity · Configuration scope
Applies to: Used AI-assisted comparison of field observations and managed-switch configuration to detect port-state and labeling discrepancies and prepare a staged configuration baseline
LAL-23 staged baseline — VLAN definitions — LAL-23 staged baseline
Controls ownership connected PLC, HMI, VFD, remote-I/O and SCADA requirements with process behavior. OT work included a dedicated fiber backbone, managed switching, segmentation, redundant paths, UPS support, network drawings, device configuration and cutover validation. Instrumentation and alarm behavior were coordinated with operating and maintenance response.

Control Panels, BOMs, Fabrication, and Shipment
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Physical Architecture, Fiber, and Power Resilience
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application

OT Configuration, Protocols, Troubleshooting, and Cutover
Engineering practice and documented application












Action
Applies capabilities

Action
Applies capabilities

Coordinated service capacity, distribution equipment, grounding, conduit, MCC connections, standby power and automatic transfer interfaces. Hazardous-area wiring and heat-trace requirements formed part of process-area electrical design. Utility coordination and energization readiness connected infrastructure planning with safe field execution.
Led phased industrial OT backbone and powered-enclosure work using Catalyst and Stratix switching, fiber, VLAN/IP migration, UPS-backed resilience, and testing; Phase 1; Phase 2; 13 UPS units; 10 Gbps backbone
Review drawings and switch configurations and test backbone throughput, UPS response and managed-switch diagnostics.
OT / Reliability.
Engineering standards, cutover sequencing, risk-register review, commissioning planning and technical turnover documentation.

TSK-000312 · Action
Fiberoptic OT Network Phase 1 and Phase 2, Configuration and Cutover Execution

TSK-000313 · Method
Fiberoptic OT Network Phase 1 and Phase 2, Configuration and Cutover Execution

TSK-000314 · Action
Managed Engineering-Network Standard and OT VLAN Migration Basis

TSK-000315 · Method
Managed Engineering-Network Standard and OT VLAN Migration Basis

TSK-000316 · Action
OT Switch Configuration, Cutover and Troubleshooting

TSK-000317 · Method
OT Switch Configuration, Cutover and Troubleshooting

TSK-000318 · Action
OT Device Labeling, Switch Naming, and Fiber Revision Cable Identification

TSK-000319 · Method
OT Device Labeling, Switch Naming, and Fiber Revision Cable Identification

TSK-000320 · Action
Fiberoptic OT Network Phase 1 and Phase 2 Execution

TSK-000321 · Method
Fiberoptic OT Network Phase 1 and Phase 2 Execution

TSK-000322 · Technical context
Fiberoptic OT Network

TSK-000910 · Action
Fiberoptic OT Network

TSK-000911 · Action
Fiberoptic OT Network

TSK-000912 · Action
Fiberoptic OT Network

TSK-001039 · Engineering analysis
OT Switch Configuration, Cutover and Troubleshooting
Workstream Portfolio Rollup
4,942,000 USD
OT Network and Controls Transformation
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
| Measure or outcome | Value or result | Meaning and operating scope |
|---|---|---|
| Recorded outcome | The documented architecture used a 10 Gbps backbone and 13 UPS units. | Fiberoptic OT Network |
| Recorded outcome | The phase-specific execution record states approximately, with the remaining 20% requiring future commissioning. | Fiberoptic OT Network |
| Recorded outcome | Improved isolation, latency and convergence within the supported scope; whole-network final commissioning is not asserted. | Fiberoptic OT Network |
CASE-111 · Engineering case
Transitioned engineering controls from shared IT infrastructure to a dedicated OT fiber backbone with staged physical installation, switch programming, IP migration, and live validation.
Read the Case ↗CASE-112 · Engineering case
Worked from a formal managed engineering-network standard that segmented production and I/O networks by line, process center, VLAN, subnet, gateway, and revision-color convention.
Read the Case ↗CASE-113 · Engineering case
Developed practical OT switch configuration and troubleshooting capability across Stratix, Catalyst, Studio 5000, VLANs, Port-Channels, SmartPorts, and EtherNet/IP diagnostics.
Read the Case ↗CASE-114 · Engineering case
Standardized OT device names, switch abbreviations, IDF panel names, and fiber revision-cable identifiers for maintainable network documentation.
Read the Case ↗CASE-115 · Engineering case
Executed phased OT fiber modernization with cost-controlled AFE delivery, vendor selection, construction readiness, and live migration validation.
Read the Case ↗CASE-116 · Engineering case
Advanced a segmented fiberoptic OT network with powered field enclosures, managed switching and controlled cutover planning.
Read the Case ↗Related facility implementations are part of this project. Their operating conditions, equipment and interfaces are considered within the same project lifecycle.