APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPCASE-085 · Engineering case
Replaced chemical-based cooling-water treatment with an engineered ozone-treatment system.
Replaced chemical-based cooling-water treatment with an engineered ozone-treatment system.
Coordinated installation and integration of the ozone skid, ORP control, air drying, oxygen generation, recirculation tie-ins, check valves, alarms and fail-safe shutdowns.
Replaced chemical-based cooling-water treatment with an engineered ozone-treatment system.
Workstream Portfolio Rollup
14,998,000 USD
Cooling and Utility Reliability Modernization
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
| Measure | Value | Type & meaning | Attribution & operating context |
|---|---|---|---|
| Projected Ozone-Treatment Annual Savings | 26,500 USD/year | Estimate Projected annual benefit | Applies to: Ozone cooling-water treatment retrofit Treatment retrofit business case — Projected $26.5K/year savings |
| Ozone-Treatment Loop Flow | 60 GPM | Design Parameter Design flow | Applies to: Ozone cooling-water treatment retrofit 60 GPM loop |
Projected $26.5K/year savings; 10-year payback; 60 GPM loop; 140 g/hrozone output.
Food and Beverage Manufacturer
Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Cooling reliability depended on the relationship between process heat loads, available chiller capacity and circulation through the plant.
TSK-000218 · Method
3X 160-Ton Chiller Production Cooling Upgrade
TSK-000219 · Method
3X 160-Ton Chiller Production Cooling Upgrade
TSK-000224 · Method
Building Automation BAS Monitoring
TSK-000226 · Method
Cooling Financial Engineering and AFE Justification
TSK-000233 · Action
Chiller Plant Electrical and BAS Coordination
TSK-000234 · Action
Chiller Plant Electrical and BAS Coordination
TSK-000235 · Method
Chiller Plant Electrical and BAS Coordination
TSK-000238 · Action
Cooling Downtime-Cost and Repair-Risk Analysis
TSK-000240 · Method
Cooling Downtime-Cost and Repair-Risk Analysis
TSK-000243 · Technical context
Production-Cooling Upgrade with Three 160-Ton Chillers
TSK-000889 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded applicationTSK-000890 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded applicationTSK-000891 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded application
Action
Applies capabilities
ACTIVITIES IN CONTEXT
TSK-000225 · Method
Ozone Cooling-Water Treatment Retrofit
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
modeled demand and the roughly 78-ton peak thermal deficit, coordinated pumps and recirculation, and developed chiller staging and runtime balancing. Operating visibility and process-load monitoring connected the three 160-ton production chillers with the way the plant used cooling capacity.
