APOLLO AUTOMATIONJAMES WARREN · ENGINEERING & PROJECT LEADERSHIPCASE-098 · Engineering case
Modernized production cooling with three 160-ton chillers and coordinated piping, controls, electrical and BAS interfaces.
Reduced compressor-failure exposure and improved cooling reliability for critical acetator and fermenter operations.
Engineering scope: Chiller & Cooling Systems, BAS & Controls Coordination, Ozone Water Treatment, Electrical Power Distribution.
Added approximately 200 tons of net production-cooling capacity. The source records approximately 15% energy reduction at individual chiller feeder monitoring points. Cooling-project evidence records about $118k/year of OPEX reduction across the named production and standby cooling projects; it is not counted again as a separate portfolio-wide total.
Workstream Portfolio Rollup
14,998,000 USD
Cooling and Utility Reliability Modernization
Recorded workstream portfolio reference. This is the workstream-level value and is not a project expenditure or a new total of reassigned projects.
Project scope and individual work packages are presented separately; project totals are not additive to their component values.
4 detail rows; 5,202 K project-family value.
Food and Beverage Manufacturer
Owned the full project lifecycle, from capital planning through commissioning and post-startup support. Cooling reliability depended on the relationship between process heat loads, available chiller capacity and circulation through the plant.
TSK-000218 · Method
3X 160-Ton Chiller Production Cooling Upgrade
TSK-000219 · Method
3X 160-Ton Chiller Production Cooling Upgrade
TSK-000224 · Method
Building Automation BAS Monitoring
TSK-000225 · Method
Ozone Cooling-Water Treatment Retrofit
TSK-000226 · Method
Cooling Financial Engineering and AFE Justification
TSK-000233 · Action
Chiller Plant Electrical and BAS Coordination
TSK-000234 · Action
Chiller Plant Electrical and BAS Coordination
TSK-000235 · Method
Chiller Plant Electrical and BAS Coordination
TSK-000238 · Action
Cooling Downtime-Cost and Repair-Risk Analysis
TSK-000240 · Method
Cooling Downtime-Cost and Repair-Risk Analysis
TSK-000889 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded applicationTSK-000890 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded applicationTSK-000891 · Action
Production-Cooling Upgrade with Three 160-Ton Chillers
Recorded application
Action
Applies capabilities
ACTIVITIES IN CONTEXT
TSK-000243 · Technical context
Production-Cooling Upgrade with Three 160-Ton Chillers
Full lifecycle project ownership
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
Owned the full project lifecycle: capital planning and prioritization, need definition, feasibility and scope development, engineering and AFE justification, procurement and vendor coordination, construction sequencing and field oversight, commissioning, turnover, and post-startup support. Connected operating requirements with technical scope, funding decisions, execution readiness, and the needs of operations and maintenance.
modeled demand and the roughly 78-ton peak thermal deficit, coordinated pumps and recirculation, and developed chiller staging and runtime balancing. Operating visibility and process-load monitoring connected the three 160-ton production chillers with the way the plant used cooling capacity.
